High Pressure Air Compressor

Overview of High-Pressure Air Compressor

Air compressors are essential in any industry where power is needed in the form of pressurized air. It is mostly used by automotive technicians, heavy-duty mechanics, and serious hobbyists looking for compressed air. This equipment brings efficiency, especially when you buy the right one for your work. There are various things to put in mind when choosing a high-pressure air compressor to purchase, and you shouldn’t overlook them.

Definitions of High-Pressure Air Compressor Terms

• Horsepower or HP
The horsepower rating of a compressor determines its power. This means a high output air compressor with more HP can do better work. But, it is not the only determinant of how a compressor can work. It is possible to find an efficient compressor with less HP combined with high pressure and flow doing more.

• PSI or Air Pressure
The air pressure of high-pressure air compressor is rated in PSI, which means pounds per square inch. Air compressors can discharge air at various pressures, including 175,150, 125, or 100 PSI. The pressure used is determined by the use of high-pressure air.

• CFM or Cubic Feet per Minute
CFM is used to measure the airflow in a compressor.Compressors with bigger motors produce more air, which makes them an ideal choice when looking for high air pressure compressor. But, some processes require the use of air continuously, such as spraying paint. For such tasks, go for a rotary type compressor and for occasional use, buy a reciprocating compressor. The later requires ample time to cool down.
• Tank size
Only a piston-driven compressor comes with a tank. This means that the high capacity air compressor does not produce air, and once the full tank is depleted, it has to be refilled. It helps you save money, especially if you can find an affordable small compressor that has a big tank.

Uses of High Air Pressure

Air compressors come in handy in various ways. The high-pressure ones are used professionally and may not be ideal for home use. Only trained persons can handle them to minimize risks. They come in different technologies, including oil-free and oil-injected compressors. The compressors contain compression of gases such as helium, carbon dioxide, hydrogen, nitrogen, air, and natural gas.
• Air Purification
Air compressors can be used to purify and keep the air around people clean to breathe and is mostly used by fire departments and the military. A high capacity air compressor allows them to breathe clean air when working in risky places.
• Automotive
A high volume low-pressure air compressor is essential in the automotive industry. It is used used by car manufacturers to fix various parts and spray smooth, shiny paint.
• Agriculture
In the agriculture industry, a high output air compressor plays several roles, such as spraying and cleansing air in greenhouses. It is an essential tool in every farm to ensure things run smoothly.
• Breweries
That bottle of beer that you enjoy is made with an air compressor. Every brewery company has a high capacity air compressor that perfects the beer. The compressed nitrogen and carbon gases added to your drink enhance the taste of beer, and only a compressor can help know the right of gas needed in each.

Factors to Consider When Buying High-Pressure Compressor

1. Know The Requirements Of The Air Tools Needed For The Work
The volume of pressure required in every tool is essential as it determines its effectiveness. For example, air compressor high pressure is perfect for heavy-duty tasks but must have high capacity. Failing to buy a compressor with enough pressure decreases its efficiency.
2. Portable Or Piston-Type Compressors
A portable high-pressure air compressor comes without a tank and runs consistently to produce the required air. However, the piston-type compressor has a portable tank, which is refilled by a motor when the air is depleted.
3. Check the compressor’s horsepower
The compressors’ horse powers vary depending on the intended applications. For example, high-pressure air compressor 3000 psi comes with large HP and is used for industrial tasks. Since it’s powerful and comes with high pressure, unskilled workers cannot handle such a compressor as it is risky and can easily cause accidents.
While horsepower is an important feature to check when buying a compressor, it should not be the only thing. The CFM is also equally important.
4. Check the CFM or Cubic Feet per Minute
Cubic feet per minute or CFM is used to measure volumetric flow. It changes according to the psi of the equipment but does not mean that two tools with the same psi have CFMs, which can be easily added together.
5. The Power Source
With so many compressors in the market, you can find a high-pressure air compressor for sale powered by either a gasoline engine or an electric motor. A diesel compressor is the most ideal for outdoor use, especially for work sites in remote areas. However, it should be placed in an airy area to avoid overheating.
On the other hand, an electric compressor is used by most industries. It is more convenient and easy to maintain. Thisair compressor high pressurecan be single or 3-phase. Before you decide what to buy, confirm the power supply you can access.
6. Size of the piston-type compressor
If you choose to buy the piston-type compressor, the size of the tank is important. For heavy duties, you need a big tank, especially if it has to be used continuously. Low duty tasks will be fine with a small size tank because only a little of the pressure is needed to complete the work.
7. Portability
A high pressure breathing air compressor requires enough space when working. It should be portable and easy to lift or move from one point to another. Most high-pressure compressors are large and come with a long hose that makes it easy to use them. So, make sure that if the compressor is not portable, it has a long hose.

Features of High-pressureAir Compressor

When looking for a high pressure air compressor for sale, you will find many options in the market. To make the right decision, you should know the essential features of an air compressor. Here are some of the features that you should look out for:
• Belt Drive system
Air compressors are either direct driven or belt driven. Direct drive compressors come with a motor, which is connected to the compressor’s crankshaft. This gives the equipment the ability to operate at low temperatures and offer energy efficiency. But, its noise level is disturbing.
Belt-drive models come with a belt, which connects the motor and the compressor’s pump with pulleys. This type of max high pressure air compressor offers flexibility allowing you to adjust the flow of pressure and air as required.
Besides, they are affordable, simple maintenance, easy to install, and above all, they operate quietly. But, these compressor models cannot withstand harsh conditions and severe temperatures.
• Auto Start/Stop, Dual Control or Continuous Speed
These are features that operate air production in compressors. Auto start/stop refers to compressor models that have a pressure switch to turn on the motor when a refill is needed and also turns off once the tank is filled up.
Dual control compressors come with the option to run it in continuous mode or auto start/stop mode. Continuous speed compressors run continuously, and airflow adjusts according to demand.
• Horizontal or Vertical Tanks
A vertical air compressor is more suitable for small spaces, but horizontal tanks are more portable.
• ASME Parts
These are high-pressure air compressor parts that meet the codes and standards laid out by the American Society of Mechanical Engineers. The certification label is visible and usually placed where a buyer can quickly see it. An ASME label shows that high-quality materials and craftsmanship are used.
• Protection Against Low Levels Of Oil
This means the air compressor is made with technology that allows it to shut down when the oil levels are too low. It prevents breaking down of the equipment and saves you from wasting time with downtime.
• Ball-Valve Drain
When water condensation occurs in the compressor’s tank, rusting or pinhole leakage is likely to occur. However, this can be prevented by draining the tank regularly. While all compressors’ tanks have drains, how the drain is made determines its efficiency. A ball valve drain offers more convenience and ensures perfect water drainage.
• Thermal protection
The thermal protection component is an overload switch to stop the motor if it overheats. This saves you from expensive repairs, which you may have to pay for when the motor breaks down due to high temperature. To safeguard your investment, but a high-pressure air compressor that has a thermal overload automatic switch.

• Oil Free Pump
A non-oil pump is easy to maintain and doesn’t require you to change the oil now and then. It also ensures you will never have to worry about compressed air and oil getting mixed.
• Multiple Couplers
Multiple couplers enable a high pressure air compressor to handle several tasks without any additional tools.
• Cooling system
An air cooling system allows the compressor to remain cool despite having to work for hours. It not only offers high efficiency but also extends the life of the equipment’s motor.
• Adjustable Exhaust
This feature allows you to direct the exhaust of high pressure reciprocating air compressor away from your working area. The benefits of this element are self-explanatory; no one wants to deal with the air that comes through the exhaust.
• Roll cage
A roll cage protects the max high-pressure air compressor from damage as you work with it. Due to the roughness of job sites where compressors are used, your equipment can easily get crushed or battered. But with a roll cage, you can reduce the chance of such accidents.
• Cord Warp
The power cord should be convenient and easy to wrap. Most manufactures ensure this, so carrying and storing your compressor is quick and simple.

What Is The Life Expectancy Of Max High-Pressure Air Compressor?

The life span of any high-pressure air compressor for sale depends on the brand you choose to buy. Some can last over 10 times longer than others selling within the same price range. You should not buy a high-pressure compressor unless you can establish its life expectancy. It is simple, ask the dealer or call the manufacturer.
Apart from buying a high-quality compressor, buy a bigger one than what you require. For example, if your work requires a 10 HP high-pressure air compressor, buy a 15 HP one. It will be more efficient and last longer, which helps you save time and money caused by downtime.

What Is The Best Size of a Compressor to Buy?

The size of the compressor you buy depends on the tasks you want to accomplish. However, according to most high-pressure compressor dealers, the majority of buyers come back wishing they had bought a bigger compressor. While most air tools only require 10 CFM at 90 psi to run, you shouldn’t go for the minimum.
A small compressor works, but if you have a lot of work, you end up overworking it. So, the best size of a compressor to buy is always something bigger than what you need for your work. Besides, make sure it can run with most tools so that you do not have to get another compressor to do some tasks.

Final Thoughts
Now you know the technicalities of compressors go into the market confidently and choose the ideal high-pressure air compressor for your work. The best compressor should be energy-efficient, stable, and durable. Remember to ask questions and only buy if you are impressed. This is a huge investment and an essential asset for your business. It should bring more benefits and ease various processes. But, always remember to buy a tool that exceeds your needs, it will save you a lot of money in the long run.