Air Tank Manufacturer
As an important form of energy generation, the tank mounted air compressor is widely used in all aspects of life and production. Sollant air compressor tank is durable and its appearance is made of high-quality cold-rolled steel plate cover. There are two types: vertical air compressor tank and horizontal air compressor tank. It adopts a spray molding process and high-temperature baking at 250 ° C. It is corrosion-resistant and durable for a long time.
The electrical components of the air compressor tank are components of the world-famous brand Schneider Electric/ABB, with silver contacts, the service life is more than 3 million times, and the safe use is guaranteed for a long time. The bearings of the air compressor replacement tank are imported from Switzerland, which better improves the use efficiency of the host machine, reduces wear, and helps increase the smoothness of the meshing.
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Air Compressor Air Tank
The Air compressor tank is a reservoir of compressed air that can be used during peak demand. It removes water from the compressor system by cooling the air. Within an air compressor auxiliary tank, It can significantly reduce the air cushion.
The air compressor tank occupies an important position in the work of the air compressor. The vertical air compressor tank makes the gas supply more stable, reduces the frequent start of the air compressor, and thus achieves the effect of energy-saving. At the same time, let the compressed air precipitate in the air compressor storage tank is more conducive to water and pollution removal.Sollant offers 0.6 ~ 2.0 m³/600 ~ 20000-liter tank. US$300.00 ~ US$600.00 cheap price for you to choose from. Low MOQ, high-quality.
How important is it?
Sollant has its own unique design concept and better quality assurance for air compressor tanks.
- Store air to meet the sudden increase in gas consumption of gas equipment.
- Store air and eliminate the pulsation of air-flow in the pipeline;
- Cool the air initially to let some liquid water out.
- It can guarantee the automatic shutdown of the air compressor.
- Power saving and cost reduction.
- More stable operation of air compressor with an air compressor tank.
Air Compressor Tank Buying Guide
Are you planning to buy an air tank for compressor in China? Here is the best guide for you. We are going to unravel everything that you need to know about tanks for air compressors. We will even guide you on how to choose the best air receiver tank manufacturer.
Table of Content
- What is air compressor tank
- What is the Purpose of an Air Compressor Tank?
- Benefits of a Compressor Air ReceiverTank
- Types of Air Compressor Tanks: Wet vs Dry Compressor Tanks
- What are the Advantages of Dry Compressed Air Tank?
- What is the Ideal Storage Capacity of Air Compressor Storage Tank?
- Where to Buy the Best Air Compressor Air Tank
What is air Compressor Air Tank
An air recipient tank (here and there called an air receiver tank or compressed air tank) is actually what it seems like: a tank that gets and stores compressed air after it leaves the air compressor unit.
This gives you a reserve of already compressed air that you can draw on without running your air compressor continuously.
An air receiver tank is a kind of pressure storage vessel; it holds packed air under tension for sometime later.
The tanks arrive in different sizes and in both vertical and level designs. These are just some of the key factors that guide the performance of the tank.
The key factor is the air receiver tank’s ability to be smoothly integrated with your air compressor.
After all, this is what will determine whether the tank will be relevant for your compressor or not.
We can’t underestimate many other factors that you should consider when choosing it.
What is the Purpose of an Air
An air collector tank gives temporary storage to compressed air. It additionally helps your air pressure or compression system run all the more proficiently.
The air collector tank has three principle works in your packed air framework. They include:
-Store compressed air that will be needed on a short demand
-Ensure that there is a steady supply of the compressed air
-Send signals to the air compressor control unit about the volume of air present.
-Act as a heat exchanger especially when used as a wet tank.
Without any further ado, let’s have a deeper review of these functions of an air compressor storage tank.
1.Used as storage for the compressed air
The primary job of a compressor air receiver tank is to give impermanent storage to compressed air. By storing the compacted air it is able to allow the unit to utilize the demands for compressed air requests throughout a process.
You can compare it with a battery for your compressed air framework,
The only difference is here it having stored compressed air rather than electrical energy.
This compressed air in the tank can be utilized to control short, appeal occasions (as long as 30 seconds. For example, the air will still be available even on the shortest demand.
The air in the tank is accessible in any event when the air compressor unit isn’t running.
Putting away packed air minimizes unexpected requests on your air compressor, something that can reduce the lifetime of your compressor system.
Utilizing an air collector tank may likewise permit you to utilize a littler drive blower for large scale applications.
2. Air receiver tank acting as a compressor control
The air collector tank gives a constant flow of air to compressor controls, hence eliminating short-cycling and over-pressurization.
Unsteady or uneven supply of the compressed air use causes uneven demand on the air compressor unit.
The resultant effect is rapid cycling by the compressor controls as the air compressor system turns on and off to meet the uneven demand of air.
Each time the compressor system turns on and off (or stacks/empties) is known as a “cycle”;
It is better for the air compressor to run on long cycles
After some time, visit short cycling will prompt untimely damage to the switches and other air compressor components.
Short cycling can bring about over the top wear of the air compressor motor contactor or even an immediate motor short on account of winding protection.
The air compressor holding tank disposes of short cycling and gives increasingly predictable and consistent pressure to controls.
3. Air compressor as a heat exchanger
The air in the air compressor system obeys the Physics law of pressure-temperature that states that when air is under tension, its temperature will rise.
Basing on this law, it means that air straight from the compressor is generally hot.
The difference in temperature will depend on the type of air compressor that you are using.
Otherwise, the air released from the compressor might be as hot as 250 – 350°F.
This is unreasonably hot for most air compressor applications to utilize straightforwardly.
More sultry air additionally contains more wetness, which will bring about elements water vapor that will gather in charge lines and other components in case it isn’t expelled.
The compressed air must be cooled and dried before it is used.
Usually, a heat exchanger is utilized to evacuate overabundance heat brought about by the compression process.
The air collector tank goes about as an auxiliary heat exchanger; as air sits in the tank or gradually moves through it, it normally cools after some time.
The air compressor receiver tank basically supports the work done by a primary heat exchanger.
At the end of it all, it brings bringing down the temperature of the air an extra 5 – 10°F which is relatively normal.
Benefits of a Compressor
Air Receiver Tank
What are some of the advantages that I stand to gain from buying and using an air receiver tank?
Although we have looked at the functions of an air receiver tank, here are some of the benefits that you are likely to gain directly from an air compressor receiver tank;
-Minimizes wastage of the compressed air
Do you have a feeling that quite a significant volume of compressed air goes to waste?
Maybe it is time to get the best gallon air compressor reserve tank.
This tank is perfectly designed to minimize any form of wastage.
But, how does it achieve this goal?
As the air compressor turns on and off probably due to short cycles, a significant volume of compressed air goes to waste.
Each time a rotational screw air blower empties, the sump tank (oil tank) is vented.
The compressed air is discharged during the venting.
As this happens continuously, there will be a significant loss of thousands of cubic feet of compacted air.
This is the air that could somehow or another have been utilized to its respective area of application.
An appropriately estimated air receiver tank decreases the frequency of cycling and venting.
By doing so, it minimizes the loss of compressed air.
-Reduces the operating pressure on the air compressor
Naturally, air compressors have a particular range of operating pressure.
It is not advisable for the compressor to operate at a very high-pressure range. And this is where our product comes in.
It helps to minimize or stabilize the operating pressure of the compressor.
Without the tank, your system will be operating at the highest pressure.
This will happen regardless of the demand for the compressed air.
Why is it dangerous for the compressor to operate at peak pressure?
The most common reason is the physical and structural damage to the system.
Some parts will be damaged due to the effects of wear and tear.
The air compressor will also consume more energy to sustain the high-pressure operation mode.
This will have a direct impact on your electricity bills.
With this, the operating pressure will be high only when the demand for the air is at the peak level.
Otherwise, the operating pressure will always be moderate.
-Increases the efficiency of the air dryer
As we have already mentioned, an air compressor with a tank also functions as a heat exchanger.
It helps to stabilize the temperature of the compressed air hence improving the efficiency of the air dryer by a significant margin.
But, how does it do so?
As air goes gradually through the recipient tank, it cools.
Cooler air can’t hold as a lot of moisture as warm air, so excess moisture condenses and drops out of the compressed air as a fluid.
The water depletes out of the air compressor tank drain valve at the base of the tank.
By expelling some dampness ahead of time, the air recipient tank diminishes the measure of work the air dryer needs to do.
This improved productivity means high efficiency and less operating cost of the air compressor.
Types of Air Compressor Tanks:
Wet vs Dry Compressor Tanks
When shopping for the air compressor tanks, you are likely to encounter two options.
These are wet vs dry compressor storage tanks.
What is the difference between these two types of air compressor reservoir tanks and which one should you choose?
The main difference is their location storage.
Otherwise, there is no difference in how these two types of air compressor tanks are designed and constructed.
The Wet air compressor storage tanks are positioned right before the air drying unit. The compressed air streams through the tank through the base port from the air compressor and leaves out through the top before going to the dryer.
Dry air compressor storage tanks are situated after the air dryers.
They are used for storing compressed air that has just been dried and sifted.
With these tanks isn’t important to stream the compacted air through the tank for dry stockpiling.
What are the benefits of wet air compressor storage tanks?
Here are some of the reasons that can motivate you to buy a wet storage air compressor tank;
As we have clarified above, the wet storage tank streamlines the productivity of your air dryer. It achieves this by permitting the excess water and even to condense out of the air before it hits the dryer.
A wet air storage tank likewise improves the life of the filtering component, which is situated in the middle of the damp air storage tank and the dryer.
Since the air entering the channel is cleaner and dryer than it would be straightforwardly out of the air compressor, the slugging of the channel with fluids is limited, alongside coming about pressure drop reporting in real-time dryer side of the system.
The compressor doesn’t experience backpressure due to the fact that the air doesn’t experience filtration before entering the tank.
This results in a steadier weight sign to the blower controller
What are the Advantages of
Dry Compressed Air Tank?
One of the advantages is the air from the dry tank is ready for use without going through any further process.
Without a dry tank, the compressed air will have to pass through the air dryer before it is used for its relevant application.
In case there is a peak in the demand of the air, the air dryer can be overwhelmed or even get damaged.
So, the dry air compressor expansion tank streamlines the efficiency and durability of the air dryer.
What is the Ideal Storage Capacity
of Air Compressor Storage Tank?
Probably, you are wondering what size of air compressor storage tank to buy.
The truth of the matter is these storage tanks for compressed air come in different storage capacities.
Your specific application of the air compressor will determine the storage capacity of the tank that you should buy.
Some of the tanks include:
- 80-gallon air compressor tank
- 160-gallon air compressor tank
- 260-gallon air compressor tank
- 530-gallon air compressor tank
- 790-gallon air compressor tank
Which size do you think will suit your application?
Feel free to consult with the air compressor tank manufacturer for more advice.
You will be guided on the most appropriate size for your application.
Where to Buy the Best Air
Compressor Air Tank
The most appropriate place is from a reputable and reliable air compressor tank manufacturer.
Find a list of the air compressor tank manufacturers then see what they are offering.
From that list, you will end up with one or two manufacturers to buy from.
Compare the prices of air compressor tanks then make the purchase.
In conclusion, I hope that this guide will help you make wise decisions concerning the air compressor tank for sale.
In case you have any questions, don’t hesitate to contact us for advice.
Meanwhile here is a video that illustrates how to set up an air compressor tank Air compressor receiver tank image.