Diaphragm compressor is a special structure positive displacement compressor. The cylinder does not need to be lubricated, the sealing performance is good, the compression medium does not contact any lubricant, there is no pollution, and the compression purity can reach 99.999%. It is especially suitable for the compression, transportation, and bottling of high-value rare gases and highly corrosive, toxic, explosive, and radioactive gases. For example, H2、He、Ar、C2H4、F、HS、CL、SiH4、NF
Diaphragm compressor cylinder has good heat dissipation, simple and efficient structure, high pressure can be achieved by two-stage compression, and at the same time, it can be close to isothermal compression. Therefore, it is used in industrial gas, food and medicine, petrochemical industry, aviation nuclear power, military equipment, scientific research, and testing, etc. The field is widely used.
V Type Diaphragm Air Compressor
| Structure type: | V type |
| Piston travel: | 70-130mm |
| Max.piston force: | 10KN-30KN |
| Max.discharge pressure: | 50Mpa |
| Flow-rate range: | 2-100Nm3/h |
| Motor power: | 2.2KW-30KW |
Applicable compression medium: high-purity gas, inert gas, flammable and explosive gas, toxic gas, special gas, inlet pressure and exhaust pressure are gauge pressure
D Type Diaphragm Air Compressor
| Structure type: | D type |
| Piston travel: | 130-210mm |
| Max.piston force: | 40KN-160KN |
| Max.discharge pressure: | 100Mpa |
| Flow-rate range: | 30-2000Nm3/h |
| Motor power: | 22KW-200KW |
Applicable compression medium: high-purity gas, inert gas, flammable and explosive gas, toxic gas, special gas, inlet pressure and exhaust pressure are gauge pressure
L Type Diaphragm Air Compressor
| Structure type: | L type |
| Piston travel: | 110-180mm |
| Max.piston force: | 20KN-90KN |
| Max.discharge pressure: | 100Mpa |
| Flow-rate range: | 10-1000Nm3/h |
| Motor power: | 7.5KW-90KW |
Applicable compression medium: high-purity gas, inert gas, flammable and explosive gas, toxic gas, special gas, inlet pressure and exhaust pressure are gauge pressure
Z Type Diaphragm Air Compressor
| Structure type: | Z type |
| Piston travel: | 70-180mm |
| Max.piston force: | 10KN-90KN |
| Max.discharge pressure: | 70Mpa |
| Flow-rate range: | 0.5-500Nm3/h |
| Motor power: | 2.2KW-45KW |
Applicable compression medium: high-purity gas, inert gas, flammable and explosive gas, toxic gas, special gas, inlet pressure and exhaust pressure are gauge pressure
Why Choose Sollant
Diaphragm Compressor
- The hydrogen gas compressor has a reasonable structure design, stable and reliable operation, low vibration, and low noise.
- The cylinder body parts adopt the structure without a matching plate, which reduces the difficulty of the assembly process and reduces the sealing surface.
- The new-type membrane cavity curve and the imported gas valve improve the volumetric efficiency of the compressor
- The entire diaphragm type compressor is concentrated on a skid-mounted chassis, which is convenient for transportation and installation.
Diaphragm compressor is a reciprocating compressor with a special structure. It has a large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other solid impurities. It is suitable for compressing high-purity, rare and precious, flammable and explosive, Toxic, harmful, corrosive and high-pressure gases.
Diaphragm compressors designed and manufactured by “Sollant” are divided into four categories of V, Z, D and L, 26 series, and nearly 900 products. The maximum displacement of a single unit of the product is 3000Nm3/h, the maximum pressure design range is 100MPa, the maximum piston force is 250KN, and the maximum driving power is 450KW.
Market:
Energy and Fuel Cells
Petrochemical
Silicon manufacturing
Research and development
Pilot plant
Application:
Hydrogen
Fluorine
Oxidation
Harmful gas
Corrosive gas
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Sollant Diaphragm Air Compressor
It is not difficult to find the perfect diaphragm compressor for your needs. However, it might be hard to find a complete guide that will help you make your decision.
By having all the details about a diaphragm compressor, you will be in a perfect position to make the right purchasing decision. Even when choosing diaphragm air compressor manufacturers and suppliers.
What is a Diaphragm Compressor?
A diaphragm air compressor is a special type of reciprocating air compressor that uses a diaphragm to compress the air. Diaphragms are thin sheets of material that are used in the forming process of other products, and they are also used as an element in mechanical linkage.
Classification of diaphragm air compressors
Diaphragm compressors are classified into different types based on different parameters. Let’s look at those classifications:
- Classification according to the structure form
This classification is based on the design, shape, and structural form of the diaphragm compressors.
Under this class, there are different types of diaphragm compressors that you will find in the market.
These are; Z, hexagonal, V, D, L, and W diaphragm air compressors.
Under this class, your choice will solely depend on the convenience of the design.
Which design stands a chance of giving you the maximum comfort when using?
- Classification based on the diaphragm materials
Diaphragm air compressors are also classified depending on the material of make.
We have two broad categories under this category:
Metal diaphragm:
This is the most common type of diaphragm air compressor.
They are made of metal and are used for heavy-duty applications.
They can withstand high pressures, which makes them ideal for industrial use.
However, they are not very efficient in terms of pressure and speed.
Non-metal diaphragm:
This type of diaphragm air compressor does not use metal in its construction but is made up of plastic materials instead.
These types of compressors are best suited for household uses due to their low weight.
The only drawback with this type is that they have a tendency to have issues with long-term durability as well as efficiency.
It also depends on the brand that you choose, if they will provide you with a life span or not.
- Classification based on the compression medium
What kind of medium does the compressor deal with? The compressor can either be designed for explosive gasses, high purity bodies, corrosive gases among other types of medium.
- Classification based on the movement mechanism
Under this, there are two types of compressors, namely, the reciprocating and rotary.
The reciprocating type is very similar to a piston engine. The reciprocating type is made up of the reciprocating piston that moves up and down in order to compress the air.
Others include a crankshaft connecting rod and crank sliders. This is vital since the two execute different moving mechanisms.
- Classification according to the cooling method
Diaphragm air compressors have different cooling methods. The most common is the water cooling method. The other is the oil cooling method.
- Classification according to output pressure
There are two types of compressors as well. The first is the low pressure compressor and the other one is the high-pressure compressor. The low pressure compressor has a lower output pressure than that of high-pressure compressors due to which it can be used in small machines such as household appliances, power tools, etc.
The high-pressure compressors are more powerful and have more output power than that low-pressure compressors. It can be used in large machines such as pumps, air conditioners, etc., due to which it can be used in industries like mining and transportation sectors among others.
- Classification according to lubrication method
Diaphragm compressors can be classified based on the mode of lubrication used.
Under this, we have splash lubrication and external forced panning methods. Each of these methods has its pros and cons.
Application range
Diaphragm air compressors are also grouped depending on their applications. This helps in identifying the type of compressor that is suitable for a specific application.
Diaphragm air compressors can be used in different applications. They can be used in small household appliances, industrial and mining applications, military, scientific research, petrochemical, etc.
Before you buy a diaphragm air compressor, inquire about its application range to find out whether it will be suitable for you. For instance, oil and gas compressor manufacturers will provide a wide range of industry-specific air compressors.
The application range may also define the type of air that the air compressor can transport. Some are designed for leak-free gases, oxygen, helium, hydrogen, chloride among others.
Advantages of Sollant diaphragm air compressor
Sollant is one of the world’s manufacturers of diaphragm air compressors. The company is based in China and supplies air compressors worldwide.
So why should I buy Sollant diaphragm air compressor? Here are the benefits:
-Energy efficiency: Are you looking for an air compressor that will save on your energy cost? Sollant diaphragm air compressors will be your ideal choice. With the help of this air compressor, you can save up to 30% on your electricity bill.
-High air pressure: As one of the most reliable compressor manufacturers, we are known for producing high-pressure air compressors that can handle high air pressures. The pressure is up to 1.5 bar and it is ideal for industrial applications.
-Wide application range: Sollant has a wide application range of diaphragm air compressors from small household appliances to industrial applications. You can use it anywhere from noisy environments to low noise environments.
-Sturdy construction: A good quality product should be sturdy and durable. It should have a long life span, which is the case with Sollant diaphragm air compressors as well. The product will last longer since it has been tested and approved by various laboratories around the world for its durability and quality assurance.
-Easy to maintain: Sollant is very easy to maintain. The product is easy to disassemble, clean, and reassemble. It also has a self-diagnostic feature that can identify the problem and fix it on its own.
-Great customer service: Sollant diaphragm air compressor has a great customer service team that provides excellent technical support for its customers. They will help you in repairing or replacing the product if it is broken or damaged. They will also provide you with helpful advice on how to use the product properly without any problems in the future.
Conclusion
I hope that you can now choose the best diaphragm air compressor easily. We have also highlighted the perks that you will enjoy if you buy a Sollant diaphragm air compressor.
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