The advantages of Sollant Air Compressor Parts
We hope to let you know our advantages and win-win cooperation in the least time.
- It adopts high-density filter material, and the surface is treated by nano-plating.
- The filter element has uniform aperture, small filter resistance.
- The filter material has high cleanliness.
- Chemical solvents such as acid and alkali resistance.
- High strength, high temperature resistance, and not easy to deform.
Sollant screw air compressor air filter
Here we, Sollant produce many types of screw air compressor air filter: Original accessories of air compressor, initial pressure differential ≤0.02Mpa, fiber glass filter media, 3000-4000h service life. We can customize the air compressor parts for you according to the actual demand of customers.
If you want to be more competitive in your air compressor market, it is a very good opportunity with Sollant screw air compressor air dryer.
Sollant Team With Customers
In February 2017, India's regular customers come to visit Sollant screw air compressor company, we provide him with a complete agency plan.
In September 2018, we got the screw air compressor project of a local government in Turkey. We sent 4 Sollant engineers to help the Turkish government install the air compressor unit.
In September 2019, a large air compressor distributor from India came to Sollant screw air company and signed a 2-year supply and marketing contract.
Understanding Air Compressor Separator
Understanding Air Compressor Separator
Buying an air compressor is not an uphill task. In fact, you will notice that the upfront cost is not comparable to the cost of maintaining the machine. And this is the case for any equipment you buy for your projects. You have to understand that taking good care of your compressed air equipment not only improves its performance and life span but also saves you extra costs in maintenance and reduce downtime. So, one way of making sure that your air compressor is at its optimal condition is making sure it has a functional compressor oil/water separator.
No matter how hard you may try to drain off water from your compressed air system, water will still get a way into the air compressor. That sounds bad and annoying, doesn’t it? When water gets its way into the internal air compressor parts, it increases the chances of those parts being corroded and rusty. Since the oil lubricant finds it hard to reach some regions within the air compressor, the performance is slowed down, and eventually, the air compressor fails.
To avoid this scenario, you can have your air compressor installed with an air compressor water separator or filter dryer. This guide will help you understand a thing or two about air compressor separator.So, the next time you want to buy an air compressor water separator,you will not have a hard time deciding which one is perfect for your air compressor. Here is how to get started.
Why Do INeed an Air Compressor Water Separator and How Does It Work?
Well, the first reason is so apparent. We have said that water will always get into your compressed air system no matter how hard you try to keep it away. Additionally, water and oil inside the air compressor can come into contact. When this happens, the efficiency of the compressor oil, which is meant to cool down compressor elements, is highly reduced. This situation can lead to the buildup of heat inside the air compressor, and if not handled according, the air compressor can burst into flames. Accordingly, the performance of the air compressor is drastically reduced if the cooling process is not efficient enough. To prevent this, the air compressor oil-water separator ensures that water is removed from the oil inside your pneumatic tool.
Inside your air compressor, there is always an in-built compressor oil-water separator. The work of this component is, as its name suggests, to separate water from oil that is inside the air compressor. The same oil is used to lubricate internal parts of the air compressor and the rotary screw. On top of the built-in oil-water separator, you also need an external air compressor oil-water separator.
During the process of compressing air, contaminants such as water and dust particles come into contact with the hot oil. Once the compressed air has cooled down at the end of the process, polluted condensate is formed. If the moisture is left undrained, it collects in the air compressor distribution system, for instance, in air receivers, filter bowls, and moisture separators. The condensate then finds its way into the compressed air system and may cause damage to the air compressor and mess your entire project.
Because of this certain situation, you will need to fork out extra money on aircompressor oil-water separator.These by-products of using compressed air necessitate the need to have the right oil-water separator. But how do these oil-water separators work?
The right compressor oil-water separator will allow youto minimize the cost of treating your compressed air wastes, and at the same time, it should be friendly to the environment. Many compressor oil-water separators use specific patented multiple state filtration processes to separate contaminants from the condensate. In most cases, the contaminants are trapped in the first filtration stage and polished in the second tower, letting only clean water to drain off the air compressed air system. Below is a step-by-step layout of the oil-water separator works.
- Collection of untreated condensatesthat enter into the compressed air system.Water and dust enter the compressed air system during compression, and once compressed air is cooled down, contaminated condensate is formed inside the air distribution channel.
- The contaminated condensates are collected through mufflers, which are found in the integral expansion chamber. This is where the first stage of separation begins and takes place through depressurization.
- Once the contaminated condensate is depressurized, it flows into the next column as it passes through the oleophilic medium. This medium is made of fibers that absorb oil and allow only water to pass through. The fibers are found in the oleophilic filter that floats in the column found after the depressurizing column.
- All residual oil floating on the surface is absorbed.
- The added weight from the absorbed oil makes the filter heavier, causing it to sink gradually as it gets more saturated with oil. This process ensures that the other clean filter materials are always in contact with the water surface.
- An indicator stick found on top of the column will show the status of the filter material, and as the filter gets more saturated, the stick sinks. The filter is then replaced before itis fully submerged.
- The pre-filtered condensate then flows into the next column. This column has activated carbon that will absorb all the oil that remained in the condensate. The system has a large capacity that prevents any possibility of spillage, especially when the system is blocked or if the compressed air system generated excess condensates.
- Clean water is then allowed to leave the disposable filer through an outlet port. The water is then discharged from the oil-water separator The oil content in the water at this stage will be less than 4mg/gal. This level does not have any risk to the environment, and therefore the condensate is disposed of.
Air Compressor Water Separator Buying Guides
Many manufacturers makecompressoroil-water separators, and you have to be smart enough when purchasing one for your air compressor. There are a lot of things that you have to factor in when choosing between two different products in the market. So, let us look at some of these factors that you must keep in mind when buying an air compressor separator. These are some of the things that you should never overlook because they are vital than you may think. If you get it wrong, you may spend more time and money replacing and repairingyour compressor separator so frequently.
- The Bowl
The quality of the poly bowl is an essential aspect to keep in mind. This is the place where extra water and oil will be trapped, and it needs to be as efficient as possible. You will get the bowl in an air compressor water separator; just make sure that it is made either metal or polycarbonate material to be sure of its durability.
- The Quality of The Drain
A drain is quite a vital component of an air compressor oil-water separator.In most cases, you will find both manual and automatic drains inside the air compressor filter. An electric auto drain is essential in lowering the working pressure by opening up to allows water to drain off when an absolute pressure is reached. On the other hand, a manual drain has to be set to drain water in intervals.
- Glass Sealed
You need an air compressor oil-water separator that has a glass (transparent) sealing. This will help you when monitoring the moisture level. You can quickly check the conditions through the transparent material (glass) and act accordingly. If you have a manual drain, the glass seal will help you determine when you need to drain water or not.
- Pressure Load Capacity and Input-Output Port
The pressure loading capacity of your air compressor oil-water separator should match the load of your air compressor. Always check to ensure that this is the case. The air compressor separatorshould be able to withstand the load of your air compressor. Additionally, you need to monitor the efficiency of both the input and output ports. Are they in good condition to work with your air compressor? Most of the best air compressor oil-water separators can match the working condition of every type of air tool.
Frequently Asked Question (FAQs) About Air Compressor Oil-Water Separators
In this section, we are going to look at some of the most frequently asked questions about air compressor oil-water separators and provide answers that will help you get rid of all misconceptions and confusion.
- How does an air compressor oil-water separator work?
As stated above, the air compressor separator collects untreated condensates, while the process of separation happens through depressurization.
The depressurized residue is directed to another chamber where there is a medium made of oil-absorbing fiber that collects oil from the residue and allows water to pass through. The next chamber has activated carbon that attracts all the remaining oil from the water. The filter gets saturated and sinks when it reaches the maximum holding point, allowing a clean filter to touch the water. The filtered materials flow to the next part of the separator, and clean water is finally allowed to leave the system through an output port. In the end, water vapor, oil, and dirt get filtered out of the compressed air. This process happens over and over in the air compressor to ensure quality dry air that is suitable for various industrial applications.
- Does my air compressor need a compressor oil-water separator?
As air is compressed inside the compressed air system, contaminants, such as water vapor, dirt, and other particulates, find their way inside the system and mix with the compressed air. This mixture makes a mess that hinders efficiency in the process of compressing air and can eventually lead to the destruction of the air compressor. So, you will need an air compressor separatorto help in removing these contaminants and maintain the workability and improve the life span of your air compressor. Therefore, the short answer is yes, your air compressor needs an air compressor oil-water separator.
- Where is the oil-water separator put in the air compressor?
The standard requirement is that you mount your air compressor oil-water separator not less than 20 feet away from the air compressor. This distance is meant to give compressed air some time to cool down and moisture to drop off. The more time you give compressed air to cool, the more condensation occurs, and water if filtered from the air compressor tunnel. If the air compressor separator is mounted closer to the air compressor, the chances are that water vapor will remain inside your air compressor as it does not get time to cool down and drop off as water. This can cause damage to the air compressor and reduce its performance efficiency.
- How often do I need to change my filters?
You do not have to change your filters frequently. However, you have to understand your usage and the humidity levels of your working conditions. Additionally, when you notice any signs of breakage problems, distortions, or anything strange, then you may want to change the filter. If you are not sure about this, you can always consult an expert for more information.
After going through so many air compressor oil-water separators, you should be able to pick one for your air compressor based on the information we have shared in this post. All the air compressor separators you see in the market are not similar, and some come on the cheap but do to offer the best separation solutions. You need to factor in all the things we have discussed when making a buying decision.
If the quality of the material and design of the compressor separator meets the standards, then you can consider it. What is more important is ensuring that your chosen air compressor oil-water separatoris compatible and works efficiently with your air compressor.
These tools are the ultimate selection for ultimate user satisfaction. If you are not sure about the options you have, you can always seek the help of a reputable expert or manufacturer.